Toyota Avalon XL V6 3 0L 1MZ FE 2001 Datacar

Toyota Avalon Xl V6 3 0l 1mz Fe 2001 Datacar-PDF Download

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1 REMOVE RH FRONT WHEEL,2 REMOVE RH FENDER APRON SEAL. 3 REMOVE GENERATOR DRIVE BELT,4 REMOVE PS PUMP DRIVE BELT. Loosen the 2 bolts and remove the drive belt, 5 DISCONNECT ENGINE COOLANT RESERVOIR HOSE FROM WATER OUTLET. 6 DISCONNECT GROUND STRAP CONNECTORS, 7 REMOVE ENGINE MOVING CONTROL ROD AND NO 2 RH ENGINE MOUNTING BRACKET. 8 REMOVE NO 2 GENERATOR BRACKET,a Loosen the generator pivot bolt.
b Remove the nut and bracket,9 REMOVE CRANKSHAFT PULLEY. a Using SST remove the pulley bolt,SST 09213 54015 91651 60855 09330 00021. b Using SST remove the pulley, SST 09950 50012 09951 05010 09952 05010 09953 05010 09953 05020 09954 05020. 10 REMOVE NO 1 TIMING BELT COVER,Remove the 4 bolts and timing belt cover. 11 REMOVE TIMING BELT GUIDE,12 REMOVE NO 2 TIMING BELT COVER.
a Disconnect the engine wire protector clamps from the No 3 timing belt cover. b Remove the 5 bolts and timing belt cover,13 REMOVE RH ENGINE MOUNTING BRACKET. Remove the 2 bolts nut and mounting bracket,14 SET NO 1 CYLINDER TO TDC COMPRESSION. a Temporarily install the crankshaft pulley bolt to the crankshaft. b Turn the crankshaft and align the timing marks of the crankshaft timing pulley and oil pump body. NOTICE Always turn the crankshaft clockwise, c Check that timing marks of the camshaft timing pulleys and No 3 timing belt cover are aligned. If not turn the crankshaft 1 revolution 360,d Remove the crankshaft pulley bolt. 15 IF REUSING TIMING BELT CHECK INSTALLATION MARKS ON TIMING BELT. Check that there are 3 installation marks and front mark on the timing belt. If the installation and front marks have disappeared before removing the timing belt place 3 new installation marks on the. timing belt to match the timing marks of the timing pulleys and place a new front mark on the timing belt. 16 REMOVE TIMING BELT TENSIONER, Alternately loosen the 2 bolts and remove them the tensioner and dust boot.
17 REMOVE TIMING BELT,18 REMOVE CAMSHAFT TIMING PULLEYS. a Using SST remove the bolt and RH timing pulley, SST 09249 63010 09960 10010 09962 01000 09963 01000. b Using SST remove the LH timing pulley,SST 09960 10010 09962 01000 09963 01000. HINT Arrange the camshaft timing pulleys RH and LH sides. 19 REMOVE NO 2 IDLER PULLEY,Remove the bolt and idler pulley. 20 REMOVE NO 1 IDLER PULLEY, Using a 10 mm hexagon wrench remove the bolt idler pulley and plate washer.
21 REMOVE CRANKSHAFT TIMING PULLEY,a Remove the bolt and timing belt plate. b Using SST remove the crankshaft timing pulley, SST 09950 50012 09951 05010 09952 05010 09953 05010 09953 05020 09954. NOTICE Do not scratch the sensor part of the crankshaft timing pulley. INSPECTION,1 INSPECT TIMING BELT, Do not bend twist or turn the timing belt inside out. Do not allow the timing belt to come into contact with oil water or steam. Do not utilize timing belt tension when installing or re moving the mount bolt of the camshaft timing pulley. If there are any defects as shown in the illustrations. check these points a Premature parting,Check for proper installation. Check the timing cover gasket for damage and proper installation. b If the belt teeth are cracked or damaged check to see if either camshaft is locked. c If there is noticeable wear or cracks on the belt face check to see if there are nicks on the side of the idler pulley lock and. water pump, d If there is wear or damage on only one side of the belt check the belt guide and the alignment of each pulley.
e If there is noticeable wear on the belt teeth check timing cover for damage and check gasket has been installed correctly and. for foreign material on the pulley teeth,If necessary replace the timing belt. 2 INSPECT IDLER PULLEYS,a Visually check the seal,portion of the idler pulley. for oil leakage If leakage,is found replace the idler. b Check that the idler pulley,turns smoothly If,necessary replace the idler. 3 INSPECT TIMING BELT TENSIONER, a Visually check the seal portion of the tensioner for oil leak age.
HINT If there is only the faintest trace of oil on the seal on the push rod side the tensioner is all right. If leakage is found replace the tensioner, b Hold the tensioner with both hands and push the push rod strongly as shown to check that it doesn t move If the push rod. moves replace the tensioner, NOTICE Never hold the tensioner push rod facing downward. c Measure the protrusion of the push rod from the housing end. Protrusion 10 0 10 8 mm 0 394 0 425 inch, If the protrusion is not as specified replace the tensioner. INSTALLATION,1 INSTALL CRANKSHAFT TIMING PULLEY, a Align the pulley set key with the key groove of the timing pulley and slide on the timing pulley. b Install the timing pulley facing the sensor side inward. NOTICE Do not scratch the sensor part of the crankshaft timing pulley. c Install the timing belt plate with the bolt Torque 8 Nm 80 kgf cm 69 inch lbs. 2 INSTALL NO 1 IDLER PULLEY, Adhesive Part No 08833 00080 THREE BOND 1344 LOCTITE 242 or equivalent.
a Using a 10 mm hexagon wrench install the plate washer and idler pulley with the pivot bolt. Torque 34 Nm 350 kgf cm 25 ft lbs,b Check that the pulley bracket moves smoothly. 3 INSTALL NO 2 IDLER PULLEY,a Install the idler pulley with the bolt. Torque 43 Nm 440 kgf cm 32 ft lbs,b Check that the idler pulley moves smoothly. 4 INSTALL RH CAMSHAFT TIMING PULLEY, a Face the flange side of the timing pulley outward. b Align the knock pin on the camshaft with the knock pin groove of the timing pulley and slide on the timing pulley. c Using SST install the pulley bolt,SST 09249 63010 09960 10010 09962 01000.
09963 01000 Torque 88 Nm 900 kgf cm 65 ft, HINT Use a torque wrench with a fulcrum length of 340 mm 13 39 inch. 5 INSTALL LH CAMSHAFT TIMING PULLEY, a Face the flange side of the timing pulley inward. b Align the knock pin on the camshaft with the knock pin groove of the timing pulley and slide on the timing pulley. c Using SST install the pulley bolt,SST 09960 10010 09962 01000 09963 01000. Torque 125 Nm 1 300 kgf cm 94 ft lbs,6 SET NO 1 CYLINDER TO TDC COMPRESSION. a Crankshaft Timing Pulley Position, 1 Temporarily install the crankshaft pulley bolt to the crankshaft.
2 Turn the crankshaft and align the timing marks of the crankshaft timing pulley and oil pump body. b Camshaft Timing Pulley Positions, Using SST turn the camshaft pulley align the timing marks of the timing pulley and No 3. timing belt cover SST 09960 10010 09962 01000 09963 01000. 7 INSTALL TIMING BELT,NOTICE The engine should be cold. a Remove any oil or water on the pulleys and keep them clean. NOTICE Only wipe the pulleys do not use any cleansing agent. b Face the front mark on the timing belt forward, c Align the installation mark on the timing belt with the timing mark of the crankshaft timing pulley. d Align the installation marks on the timing belt with the timing marks of the camshaft timing pulleys e Install the timing. belt in this order,1 st Crankshaft timing pulley,2 nd Water pump pulley. 3 rd LH camshaft,timing pulley 4,th No 2 idler,5 th RH camshaft timing pulley.
6 th No 1 idler pulley,8 SET TIMING BELT TENSIONER. a Using a press slowly press in the push rod using 981 9 807 N 100 1 000 kgf 200 2 205 lbs of pressure. b Align the holes of the push rod and housing pass a 1 27 mm hexagon wrench through the holes to keep the setting position. of the push rod c Release the press,d Install the dust boot to the tensioner. 9 INSTALL TIMING BELT TENSIONER, a Temporarily install the tensioner with the 2 bolts. b Alternately tighten the 2 bolts,Torque 27 Nm 280 kgf cm 20 ft lbs. c Remove the 1 27 mm hexagon wrench from the tensioner. 10 CHECK VALVE TIMING, a Slowly turn the crankshaft 2 revolutions and align the timing marks of the crankshaft timing pulley and oil pump body.
NOTICE Always turn the crankshaft clockwise, b Check that the timing marks of the RH and LH timing pulleys with the timing marks of the No 3 timing belt cover as shown. in the illustration, If the marks do not align remove the timing belt and reinstall it. c Remove the crankshaft pulley bolt,11 INSTALL RH ENGINE MOUNTING BRACKET. Torque 28 Nm 290 kgf cm 21 ft lbs,12 INSTALL NO 2 TIMING BELT COVER. a Check that the timing belt cover gasket has no cracks or peeling etc If the gasket has cracks or peeling etc replace it using. these steps Using a screwdriver and gasket scraper remove all the old gasket material. Thoroughly clean all components to remove all the loose material. Remove the backing paper from a new gasket and install the gasket evenly to the part of the timing belt cover shaded. black in the illustration, After installing the gasket press down on it so that the adhesive firmly sticks to the timing belt cover b Install the.
timing belt cover with the 5 bolts,Torque 8 5 Nm 85 kgf cm 74 inch lbs. c Install the engine wire protector clamps to the No 3 timing belt cover. 13 INSTALL TIMING BELT GUIDE, Install the timing belt guide facing the cup side outward. 14 INSTALL NO 1 TIMING BELT COVER, a Check that the timing belt cover gaskets have cracks or peeling etc If the gasket has cracks or peeling etc replace it using. these steps, Using a screwdriver and gasket scraper remove all the old gasket material. Thoroughly clean all components to remove all the loose material. Remove the backing paper from a new gasket and install the gasket evenly to the part of the timing belt cover shaded. black in the illustration, NOTICE When joining 2 gaskets do not leave a gap between them Cut off any excess gasket After installing the.
gasket press down on it so that the adhesive firmly sticks to the timing belt cover. b Install the timing belt cover with the 4 bolts Torque 8 5 Nm 85 kgf cm 74 inch lbs. 15 INSTALL CRANKSHAFT PULLEY, a Align the pulley set key with the key groove of the pulley and slide on the pulley b Using SST install the pulley bolt. SST 09213 54015 91651 60855 09330 00021,Torque 215 Nm 2 200 kgf cm 159 ft lbs. 16 INSTALL NO 2 GENERATOR BRACKET, Install the generator bracket with the pivot bolt and nut Do not tighten the. bolt yet Torque Nut 28 Nm 290 kgf cm 21 ft lbs, 17 INSTALL NO 2 RH ENGINE MOUNTING BRACKET AND ENGINE MOVING CONTROL ROD. 18 CONNECT GROUND STRAP CONNECTORS, 19 CONNECT ENGINE COOLANT RESERVOIR HOSE TO WATER OUTLET.
20 INSTALL PS PUMP DRIVE BELT,21 INSTALL GENERATOR DRIVE BELT. 22 INSTALL RH FENDER APRON SEAL,23 INSTALL RH FRONT WHEEL. 24 VEHICLE ROAD TEST, 2001 Toyota Avalon XL V6 3 0L 1MZ FE Copyright 2012 ALLDATA 10 52SS Page 14. Check for abnormal noise shock slippage correct shift points and smoothly operation. Toyota Avalon XL V6 3 0L 1MZ FE 2001 REMOVAL 1 REMOVE RH FRONT WHEEL 2 REMOVE RH FENDER APRON SEAL 3 REMOVE GENERATOR DRIVE BELT 4 REMOVE PS PUMP DRIVE BELT Loosen the 2 bolts and remove the drive belt 5 DISCONNECT ENGINE COOLANT RESERVOIR HOSE FROM WATER OUTLET 6 DISCONNECT GROUND STRAP CONNECTORS 7 REMOVE ENGINE MOVING CONTROL ROD AND NO 2 RH ENGINE MOUNTING BRACKET 8 REMOVE

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