Overview TNB COM

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Overview 5 2,Precision dies form a solid homogenous mass. The Thomas Betts method utilising compression tools with. matching dies forms the connector and conductor into a solid Before compression a typical cross section of cable and connector. homogenous mass to provide an optimum electrical bond consists of about 75 metal and 25 air. between connector and conductor, Color Keyed dies are designed to produce a circumferential. hex or diamond shaped compression rather than a simple. indent Precision dies are an integral part of the Thomas Betts. Each die is designed so that all conductors receive the same. amount of compression force The circumferential compression. creates a large area of high pressure contact between cable and. connector which in turn assures high conductivity low Air compression by the T B Method the cross section looks like this. resistance and high pullout values which exceed UL 100 metal with virtually no air spaces. requirements, These features result in a permanent low installed cost. connection You can install it and forget it,The Color Keyed system from Thomas Betts tells. you where to place the installing die, Color Keyed connectors not only identify the correct installing.
die to be used for positive compressions but also indicate the. proper placement of the die on the connector This is done by. the coloured rings around the connector which match the. colour on the dies Compression is made between or on these. colour bands The colour name is also spelled on the connector. as an added means of identification The die is positioned between colour bands for copper connectors and. on the bands for aluminium connectors,FEATURES BENEFITS. High conductivity electrolytic copper Excellent electrical conductivity thanks to lowest electrical resistance. associated to superior tensile strength, Tubular construction No seam ensuring excellent mechanical properties. Electro tin plated Enhanced corrosion resistance, Colour coding according to the cross section of the cable Easy selection of the connector the die and the tool according. by marking the connector with coloured rings and to the size of the cable. with the name of the colour Higher level of reliability. Die code engraved on the surface of the die Easy and reliable inspection. Specifications According to DIN and UL, 5 2 Standard product offering Special customised product offering. Color Keyed special lugs for special applications,Two way splices.
Angled shaped and trimmed,For copper cable, 600V to 35kV Thomas Betts can solve your difficult wire bending and. 2 types standard barrel terminating problems in confined power distribution. long barrel panels switchgear and motor control enclosures We have. the design and production capability to deliver exactly the. type of lug you need shaped the way you need,Straight 45 and 90 angle. Stacking or non stacking,Narrow tongue or standard. Tin silver lead nickel plated Thomas Betts offer an. extensive line of copper Color Keyed lugs for flexible and. solid cables,The lug tongues are modified in several different. configurations to meet your exact needs 45 and 90 bend. angles narrow tongues to fit into circuit breakers offset. Lugs tongues to stack two cables and special stud hole drilling. For copper cable These special configurations let you. 600V to 35kV 1 run the cable directly to the bus bar with no bending. Standard barrel 2 terminate into very narrow spaces and. 2 types one installing hole 3 utilise minimal bus bar space. two installing holes, The specially designed lugs help you clean up your.
cabling in crowded enclosures,Customised Color Keyed lugs. Connectors for Copper Cables, All customised lugs can be made to order Minimum order. quantity standard package quantity by cable size Consult. your Sales Office for price and delivery, See pages 326 to 329 for detailed information on standard. product offering, Unit conversion table AWG round wire size to diameter and cross section 5 2. WIRE SIZE NOMINAL NOMINAL CROSS CMA WIRE SIZE NOMINAL NOMINAL CROSS CMA. AWG DIAMETER DIAMETER SECTION CIRCULAR MILS AWG DIAMETER DIAMETER SECTION CIRCULAR MILS. inch mm mm2 cmil inch mm mm2 cmil, 4 0 0 4600 11 684 107 219 211600 15 0 0571 1 450 1 652 3260.
3 0 0 4096 10 404 85 011 167800 16 0 0508 1 290 1 308 2580. 2 0 0 3648 8 547 67 432 133100 17 0 0453 1 151 1 040 2050. 1 0 0 3249 8 252 53 488 105600 18 0 0403 1 024 0 823 1620. 1 0 2893 7 348 42 409 83690 19 0 0359 0 912 0 653 1290. 2 0 2576 6 543 33 624 66360 20 0 0320 0 813 0 519 1020. 3 0 2294 5 827 26 655 52620 21 0 0285 0 724 0 412 812. 4 0 2043 5 189 21 149 41740 22 0 0253 0 643 0 324 640. 5 0 1819 4 620 16 766 33090 23 0 0226 0 574 0 259 511. 6 0 1620 4 115 13 289 26240 24 0 0201 0 511 0 205 404. 7 0 1443 3 665 10 551 20820 25 0 0179 0 455 0 162 320. 8 0 1285 3 264 8 387 16510 26 0 0159 0 404 0 128 253. 9 0 1144 2 906 6 632 13090 27 0 0142 0 316 0 104 202. 10 0 1019 2 588 5 262 10380 28 0 0126 0 320 0 080 159. 11 0 0907 2 304 4 168 8230 29 0 0113 0 287 0 065 128. 12 0 0808 2 052 3 308 6530 30 0 0100 0 254 0 051 100. 13 0 0720 1 829 2 627 5180 31 0 0089 0 226 0 040 79. 14 0 0641 1 628 2 082 4110 32 0 0080 0 203 0 032 64. Note 1 kcmil 1000 cmil,Unit conversion table American bolt sizes. US MIN HOLE DIAMETER MATCHING BOLT IN,BOLT SIZE mm inch METRIC SIZE. 2 2 337 0 092 M2,4 2 946 0 116 M2 5,6 3 632 0 143 M3. 8 4 292 0 169 M4,10 4 978 0 196 M6,1 4 6 655 0 262 M8. 5 16 8 204 0 323 M6,3 8 9 855 0 388 M8,7 16 11 506 0 453 M8.
1 2 13 106 0 516 M12,5 8 16 510 0 650 M14,3 4 19 685 0 775 M18. 5 2 Two way splice connectors for copper,cable standard barrel. 600 V to 35 kV applications, Two way connectors provide high pullout values are easy to. insulate and provide a low resistance connection of high. quality and low installed cost,Technical Information. Material High conductivity wrought copper,Plating Electro tin plated.
Metal barrel Copper tube,Voltage 600V to 35kV,Marking Colour reference for die and cable size. 00453 E9809,Ordering Information, PRODUCT REF USA APPROX EUROPEAN COLOUR TOOLING DIMENSIONS WEIGHT QUANTITY. CABLE SIZE CABLE SIZE DIE CODE A E,mm2 mm mm kg 100 pieces. 54504 8 AWG 8 Red 21 25 4 6 9 0 540 50,54505 6 AWG 13 Blue 24 25 4 7 6 0 553 50. 54506 4 AWG 21 Grey 29 25 4 9 4 0 816 50,54507 2 AWG 25 34 Brown 33 31 8 10 4 1 252 25.
54508 1 AWG 42 Green 37 38 1 11 9 1 633 20,54509 1 0 AWG 53 Pink 42H 41 4 13 2 2 132 10. 54510 2 0 AWG 67 Black 45 44 5 14 5 2 903 10,54511 3 0 AWG 85 Orange 50 44 5 16 0 3 221 10. 54512 4 0 AWG 107 Violet 54H 47 8 17 8 4 146 10,54513 250 kcmil 125 Yellow 62 57 2 19 6 4 990 10. 54514 300 kcmil 150 White 66 54 1 21 1 6 328 10,54515 350 kcmil 175 Red 71H 57 2 22 9 7 711 10. 54516 400 kcmil 200 Blue 76 80 69 9 23 6 10 582 6,54518 500 kcmil 250 Brown 87H 69 9 28 2 13 699 6.
54520 600 kcmil 300 Green 94H 76 2 30 0 19 577 6, 54522 TB 700 kcmil 350 Pink 99H 82 6 31 2 19 654 6. 54523 TB 750 kcmil 375 Black 106H 76 2 33 0 22 362 6. 54528 1000 kcmil 500 92 2 38 1 36 287 3,For tooling see pages 330 to 333. This represents a small part of the Color Keyed range please contact your Sales Office for additional product information. Two way splice connectors for copper,cable long barrel. 600 V to 35 kV applications,Technical Information,Material High conductivity wrought copper. Plating Electro tin plated,Metal barrel Copper tube.
Voltage 600V to 35kV,Marking Colour reference for die and cable size. 00453 E9809,Ordering Information, PRODUCT REF USA APPROX EUROPEAN COLOUR TOOLING DIMENSIONS WEIGHT QUANTITY. CABLE SIZE CABLE SIZE DIE CODE A E,mm2 mm mm kg 100 pieces. 54804 8 AWG 8 Red 21 44 5 6 4 0 789 50,54805 6 AWG 13 Blue 24 44 5 7 1 0 916 50. 54806 4 AWG 21 Grey 29 44 5 9 1 1 315 50,54807 2 AWG 25 34 Brown 33 47 6 10 3 1 787 25.
54808 1 AWG 42 Green 37 50 8 11 9 2 041 20,54809 1 0 AWG 53 Pink 42H 50 8 13 5 2 631 10. 54810 2 0 AWG 67 Black 45 54 0 14 7 3 130 10,54811 3 0 AWG 85 Orange 50 57 2 15 9 4 014 10. 54812 4 0 AWG 107 Violet 54H 69 9 17 9 5 874 10,54813 250 kcmil 125 Yellow 62 85 7 19 5 7 439 10. 54814 300 kcmil 150 White 66 88 9 21 5 9 571 10,54815 350 kcmil 175 Red 71H 95 3 23 9 12 837 10. 54816 400 kcmil 200 Blue 76 80 95 3 24 6 13 227 6,54818 500 kcmil 250 Brown 87H 120 7 27 8 23 678 6.
54820 600 kcmil 300 Green 94H 108 0 30 2 25 809 6, 54823 750 kcmil 375 Black 106H 120 7 33 7 35 380 6. 54828 1000 kcmil 500 142 9 39 3 54 068 3,54833 1500 kcmil 750 165 1 47 6 95 000 3. 54839 2000 kcmil 1000 106H 179 3 54 0 150 000 3,For tooling see pages 330 to 333. This represents a small part of the Color Keyed range please contact your Sales Office for additional product information. 5 2 One hole lug for copper cable,Standard barrel,600 V to 35 kV applications. Technical Information,Material High conductivity wrought copper.
Plating Electro tin plated,Metal barrel Copper tube. Voltage 600V to 35kV,Marking Colour reference for die and cable size. 007222 E9809,Ordering Information, PRODUCT USA APPROX STUD SIZE COLOUR TOOLING DIMENSIONS WEIGHT QUANTITY. REF CABLE EUROPEAN USA METRIC DIE CODE A B C D E F. SIZE CABLE SIZE EQUIVALENT,mm2 mm mm mm mm mm mm kg 100 pieces. 54132 8 AWG 8 3 8 M8 Red 21 33 8 16 3 14 2 1 3 6 4 7 1 1 361 50. 54136 6 AWG 13 3 8 M 10 Blue 24 35 8 17 0 15 2 1 8 7 9 7 9 0 603 50. 54140 4 AWG 21 3 8 M 10 Grey 29 36 1 16 8 15 5 1 8 9 4 7 9 0 912 50. 54145 TB 2 AWG 25 34 1 2 M 12 Brown 33 48 8 27 4 19 1 2 0 10 4 12 7 1 633 25. 54150 1 AWG 42 1 2 M 12 Green 37 53 3 31 8 19 3 2 8 11 9 12 7 2 041 20. 54155 TB 1 0 AWG 53 1 2 M 12 Pink 42H 55 9 31 8 19 1 3 3 13 2 12 7 3 062 10. 54160 2 0 AWG 67 1 2 M 12 Black 45 57 2 31 8 21 1 3 3 14 5 12 7 3 334 10. 54165 TB 3 0 AWG 85 1 2 M 12 Orange 50 59 7 31 8 23 4 3 3 16 0 12 7 4 082 10. 54170 4 0 AWG 107 1 2 M 12 Violet 54H 63 5 31 8 26 2 3 6 17 8 12 7 5 171 10. 54113 250 kcmil 125 1 2 M 12 Yellow 62 66 0 31 8 28 7 3 6 19 6 12 7 6 622 10. 58165 4 0 Weld 1 2 M 12 Yellow 62 70 1 31 8 31 8 3 8 20 1 12 7 8 210 10. 54114 300 kcmil 150 1 2 M 12 White 66 68 6 31 8 31 8 3 8 21 6 12 7 8 210 10. 58171 300 Weld 1 2 M 12 Red 71H 72 4 31 8 34 5 4 6 23 6 12 7 10 705 10. 54183 350 kcmil 175 5 8 M 16 Blue 76 81 5 40 1 34 5 4 6 23 6 15 9 10 909 10. 54185 400 kcmil 200 5 8 M 16 Blue 80 89 7 40 1 35 8 4 3 24 4 15 9 11 340 6. 58177 400 Weld 1 2 M 12 Black 107H 84 1 31 8 40 9 5 6 26 4 12 7 18 098 6. 54187 500 kcmil 250 5 8 M 16 Brown 87H 92 2 40 1 40 9 5 6 27 9 15 9 19 958 6. 58180 500 Weld 5 8 M 16 Green 94H 96 3 40 1 44 5 6 1 30 5 15 9 26 195 2. 54120 600 kcmil 300 5 8 M 16 96 3 40 1 44 5 6 1 30 5 15 9 25 038 6. 54122 TB 700 kcmil 350 5 8 M 16 Pink 99H 93 5 40 1 46 7 5 8 32 0 15 9 23 283 6. 54123 TB 750 kcmil 375 5 8 M 16 Black 107H 98 3 40 1 49 3 6 9 33 8 15 9 31 661 6. For tooling see pages 330 to 333, This represents a small part of the Color Keyed range please contact your Sales Office for additional product information.
Two hole lugs for copper cable,Standard barrel,600 V to 35 kV applications. Technical Information,Material High conductivity wrought copper. Plating Electro tin plated,Metal barrel Copper tube. Voltage 600V to 35kV,Marking Colour reference for die and cable size. 007222 E9809,Ordering Information, PRODUCT USA APPROX STUD SIZE COLOUR TOOLING DIMENSIONS WEIGHT QUANTITY.
REF CABLE EUROPEAN USA METRIC DIE A B C D E F H,CABLE SIZE EQUIVALENT CODE. SIZE mm2 mm mm mm mm mm mm mm kg 100 pieces, 256 30695 1157 8 AWG 6 8 3 8 M 10 Red 21 76 2 53 3 14 2 1 5 6 6 9 5 25 4 1 361 10. 256 30695 1158 6 AWG 10 13 3 8 M 10 Blue 24 74 4 49 0 15 0 1 5 7 6 9 5 25 4 1 588 50. 256 30695 1159 4 AWG 20 25 3 8 M 10 Grey 27 79 5 50 3 15 0 2 3 9 4 9 5 25 4 2 177 10. 54811 BE 3 2 AWG 25 35 1 2 M 12 Brown 29 108 7 76 2 22 4 2 8 10 4 12 7 44 5 6 577 10. 54857 BE 1 AWG 40 1 2 M 12 Green 33 112 5 76 2 22 4 2 8 11 9 12 7 44 5 7 348 10. 256 30695 593 1 0 AWG 50 1 2 M 12 Pink 37 110 0 76 2 19 1 3 3 13 2 15 9 44 5 5 897 5. 54862 BE 2 0 AWG 70 1 2 M 12 Black 42H 106 7 71 4 21 1 3 3 14 5 12 7 44 5 6 124 10. 54864 BE 3 0 AWG 80 95 1 2 M 12 Orange 45 113 8 76 2 23 9 3 3 16 0 12 7 44 5 7 802 10. 54866 BE 4 0 AWG 100 120 1 2 M 12 Violet 50 119 4 76 2 26 2 3 6 17 8 12 7 44 5 10 024 10. 54868 BE 250 kcmil 125 1 2 M 12 Yellow 54H 125 0 76 2 28 7 3 6 19 6 12 7 44 5 11 567 10. 54870 BE 300 kcmil 150 1 2 M 12 White 66 132 8 76 2 31 8 3 8 21 6 12 7 44 5 15 377 10. 54872 BE 350 kcmil 170 185 1 2 M 12 Red 71H 137 2 76 2 34 5 4 6 23 6 12 7 44 5 18 915 10. 54874 BE 400 kcmil 200 1 2 M 12 Blue 76 80 140 0 76 2 35 8 4 3 24 4 12 7 44 5 20 502 6. 54876 BE 500 kcmil 250 1 2 M 12 Brown 87H 152 4 76 2 40 9 5 6 27 9 12 7 44 5 31 797 6. 54878 BE 600 kcmil 300 1 2 M 12 Green 94H 148 1 76 2 44 5 6 1 30 5 12 7 44 5 37 798 6. 54880 BE 750 kcmil 400 1 2 M 12 Black 106H 157 5 76 2 49 3 6 9 33 8 12 7 44 5 47 854 6. For tooling see pages 330 to 333, This represents a small part of the Color Keyed range please contact your Sales Office for additional product information. 5 2 Standard hand tool,Product Ref TBM25S,Fixed die tool with rotating head and 5 nests. For Color Keyed copper tube lugs and splices from,6 to 35 mm2.
Shure Stake mechanism,Length 220 mm,Weight 430 g,Large hand tools. Product Ref TBM5S,Large hand tool with interchangeable. 5 2 322 Overview The better method to install solderless compression connectors on power cable The Thomas amp Betts method of installing compression connectors

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