Engine Service Manual Jaguar klub Slovensko

Engine Service Manual Jaguar Klub Slovensko-PDF Download

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V12 Engine Service Manual,Section Title SRO Page,Foreword ii. I Service Tools Equipment iii,II Torque Tightening Specifications vi. 111 ServiceMaterials x,IV Service Data xi,1 General Description 1. 1 1 Construction 1,7 2 Full flow Oilsystem 1,1 3 Crankcase Breather 2. 1 4 CoolingSystem 2,2 Service Procedures 2,2 1 Sealants 2.
3 Fault Diagnosis 3,3 7 Introduction 3,3 2 Diagnostic Procedures 3. 4 Service Operations 7,4 1 Camshaft Renew 12 13 02 LH 7. 12 13 03 RH 7,4 2 Camshaft Cover Gasket Renew 12 29 43 LH 9. 12 29 44 RH 9,Valve Clearance Check and Adjust 12 29 48 I O. 4 4 Cylinder Head Overhaul 12 29 21 11,4 5 Spark Plug Insert Fitting 12 29 78 16.
4 6 Drive plate Renew 12 53 13 17,4 7 Crankshaft Damperand Pulley Renew 12 27 01 18. 4 8 Crankshaft Front Oil Seal Renew 12 21 74 19,4 9 Crankshaft Rear Oil Seal Renew 12 21 20 20. 4 10 Engine Cover Renew 21,4 11 Cylinder Head Gasket Renew 12 29 02 LH 22. 12 29 03 RH 22,4 12 Camshaft Sprocket Renew 24,i Issue 1 August 1994. V12 Engine Service Manual, This Service Manual has been designed t o enable the skilled Jaguar technician to correctly service and repair the.
Jaguar 6 0liter V I 2 engine, It assumes that the engine has been removed from the vehicle in accordance with the Vehicle Service Manual and. is in a clean condition and all service tools and materials are available. A n index can be found at the rear of the manual,Issue 1 August 1994 ii. V12 Engine Service Manual,S RVIC TOOLS EQUIPMENT,Illustration Jaguar Number Description. 18G 55A Piston ring compressor,18G 1432 Valve guide remover. 18G 1436lA Crank pulley remover and,timing damper oil.
pressure simulator,0 18G 1465 Engine lifting bracket. 7 7 c3993 Camshaft timing jig,JD 3 8 Damper setting jig. JD 3 9 Jackshaft setting jig,JD 40 Camshaft sprocket retainer. JD 41 Cylinder sleeve retainers,iii Issue 1 August 1994. V12 Engine Service Manual,Illustration Jaguar Number Description Notes.
JD 50 Timing chain tensioner,JD 128 Crank front seal remover. JD 129 Crank front seal replacer,JD 181 Fuel injection pressure test. JD 183 Quick fit pipe,disconnecting tool,JD 6118C Valve spring compressor. not illustrated JD 61 18C 2 Adapter for valve spring. compressor,MS 53C Engine support beam,MS 768 Basic handle set. Issue 1 August 1994 iv,V12 Engine Service Manual,0 Illustration Jaguar Numbc Description Notes.
ns 150 8 Expandable pilot,AS 204 Valve seat adjustable. ills 621 Valve seat adjustable,0 ills 1519A Valve spring compressor. ills 1520 Engine stand,AS 1520 1 Engine stand add on for. V12 engine,AS 1520 2 Adapter assembly for MS,AS 1520 3 Adapter assembly for MS. not illustrated IA 992 Snap On Oil filter,canister removal tool.
Issue 1 August 1994,V12 Engine Service Manual,11 TORQUE TIGHTENING SP ClFlCATlONS. Fixing Tightening Torque,Air Cleaner,Hose clamp hose t o air cleaner and elbow 3 4. Air Conditioning Compressor Mounting,Adjuster sleeve to mounting bracket 22 28. Belt tension bracket to tappet block 17 23,I Bracket t o camshaft cover 22 28. Compressor to mounting plate 22 28,Air Injection Pump.
Adjuster bolt to pump 30 40,Adjuster screw to pump 22 28. Air pipe assembly setscrew 34 46,Air pipe to intake manifold 10 5 13 5. Check valve 30 40,Hose clamp air pipe to check valve 2 5 3 5. Nyloc nut 22 28,Pump front mounting bracket bolt 17 23. Pump pivot bolt 22 28,Pump side mounting bracket bolt 34 4 6.
I Connecting Rod,I Connecting rod nut 50 60,Cooling System. Fan drive unit pulley nut 13 17,Fan drive unit pulley stud 17 23. Fan to fan drive unit 17 23,Heater offtake adapter 32 38. Hose clamp bypass pipe to water pump 2 5 3 5, Hose clamp ISCV to tee piece on water housing 2 5 3 5. Inlet spout to water pump 17 23,Temperature switch to water rail 22 28.
1 Water pump assembly screw 8 5 11 5,I Water pump casing to timing cover 17 23. Water pump plate t o timing cover 17 23,Water pump t o cylinder block 22 28. Water pump t o timing cover 17 23,Crankshaft,Damper bolt 180 220. Drive plate to crankshaft 85 105,I Pulley damper bolt 14 18. I Timing disc setscrew,I Turning plate to pulley 1 4 18.
Issue 1 August 1994 vi,V12 Engine Service Manual,Fixing lightening Torque. Cylinder Block,I Air iniection DumD,connector bracket to cvlinder block I 5 7. 318 in UNF nut 34 46, Bearing caD to cvlinder block 1 2 in diameter stud 23 31. Bearing cap to cylinder block 3 8 in diameter short stud 13 17. Bearing cap to cylinder block 318 in diameter long stud 13 17. Bearing cap to cylinder block nut 76 5 93 5, Cylinder head to cylinder block 7 16 in diameter stud 23 31. Cylinder head to cylinder block 318 in diameter stud 6 8. Oil filter face plug 5 7,Oil gallery rear plug 85 115.
Undershield nut 76 5 93 5,Cylinder Head and Camshaft Cover. Camshaft bearing cap stud 13 17,Camshaft bearing cap to tappet block 10 5 13 5. Camshaft cover bolt 17 23,I Camshaft cover screw 8 5 11 5. Camshaft position sensor 5 7,Coupling assembly to camshaft 22 28. Cylinder head to cylinder block domed nut 64 78,Cylinder head to cylinder block nut 34 42.
Cylinder head to timing cover 22 28,Exhaust manifold stud 13 17. Exhaust manifold t o cylinder head 17 23,Intake manifold stud 13 17. Intake manifold to cylinder head 17 23,Tappet block to cylinder head nut 17 23. Tappet block to cylinder head socket screw 22 28,Tappet block to cylinder head stud 13 17. Dipstick Tube,Dipstick tube t o throttle body 4 5,Drive Chain System.
0 Camshaft position sensor 5 7,Chain tensioner setscrew 22 28. I Damper assembly upper bracket bolt 22 28,Idler shaft retention 43 57. Sprocket to auxiliary shaft 10 5 13 5,Thrust plate to cylinder block 22 28. Upper chain tensioner bolt 22 28,Engine Mountings,Heatshield t o hydraulic mount 4 5. Exhaust Manifold,3 8 in diameter stud 13 17,Front heatshield setscrew 17 23.
Rear heatshield setscrew 34 46,Fuel rail t o manifold 8 5 11 5. vi i Issue 1 August 1994,V12 Engine Service Manual. Fixing Tightening Torque,I Generator Mounting,Adjuster sleeve nut 34 46. Adjuster sleeve to adjuster bracket 17 23,Adjuster to generator 17 23. Cylinder block to timing cover bracket 43 57,Generator mounting bracket pivot bolt 34 46.
Intake Manifold,Top cover mounting stud 8 5 11 5,Elbow t o intake manifold 8 5 11 5. Intake manifold stud 8 5 11 5,Throttle housing to intake manifold 4 5. Throttle stop screw locknut 4 5,Manifold Ends,Intake manifold connector bracket screw 7 10. Manifold end connector assembly 13 17,Vacuum take off screw 8 5 11 5. Oil Cooler, Hose clamp oil cooler hose to radiator cradle 7 10.
Oil cooler pipe clamp plate nut 15 5 20 5,Oil cooler pipe connector 2 5 3 5. Oil cooler pipes to engine 17 23,Oil cooler to body 17 23. Oil Pump Filter and Oil Pan,Baffle plate to sandwich t o cylinder block 22 28. Clamp bracket setscrew 13 17,Cover housing bolt 22 28. Cylinder block support bracket setscrew 50 70,Delivery elbow to oil pump 22 28.
Oil filter canister,Oil filter head to cylinder block 22 28. Oil pan adapter setscrew 10 5 13 5,Oil pan drain plug 61 7 5. Oil pan sandwich blanking plate setscrew 10 5 13 5. Oil pan sandwich to cylinder block 22 28,Oil pan to oil pan sandwich 22 28. Oil pan to sandwich and cylinder block 22 28,Oil pipe bracket setscrew 22 28. Outlet elbow bolt 10 5 13 5,Pipe clamp to pillar nut 22 28.
Pump assembly t o cylinder block 22 28,Rear pipe bracket setscrew 22 28. Relief valve assembly 102 142,Suction elbow t o oil pump 22 28. Taptite screw 5 7,Issue 1 August 1994 viii,V12 Engine Service Manual. a Fixing lightening Torque,Power Steering,Front and rear plates to mounting bracket 22 28. 1 Pulley to pump 22 28,Pump to engine 22 28,Spark Plug and Ignition Coil.
Rear coil mounting bracket t o camshaft cover 10 5 13 5. Spark plug 13 17,Starter Motor,Bracket clamp Taptite screw. Rear support bracket to cylinder block 34 46,Starter motor to cylinder block 31 5 42 5. 1 7iming Cover,Air pump mounting and adjuster bolt 22 28. Bearing housing to cylinder block nut 22 28,Bearing housing to cylinder block stud 13 17. Timing cover plate t o cylinder block 22 28,Timing cover to cylinder block 22 28.
I Timing cover to cylinder head 13 17,Transmission Units. Bottom cover to casing 10 5 13 5,Bottom cover to flywheel cover 9 11. Coupling flange setscrew 37 43, Drive plate to torque converter setscrew 58 5 71 5. Flywheel cover t o cylinder block 10 5 13 5,Oil pan distance piece to cylinder block 17 23. Pipe bracket Taptite screw 3 5 4 5,Selector lever nut 21 5 28 5.
Transmission pipes t o oil cooler 17 23,Transmission pipes t o transmission unit 16 20. Transmission unit t o cylinder block 41 4 9,ix Issue 1 August 1994. V12 Engine Service Manual,Description UseS Notes, Dow 111 silicone grease Plug lead to spark plug Or equivalent to Ford Motor. Company Specification,ESE MlC171 A, Hylosil 102 sealant Half moon seal to camshaft carrier. Filler cap 0 ring, Loctite 518 sealant Camshaft carrier to cylinder head.
Tivoli Kay adhesive No 5696 Exhaust system joints,Vaseline or Silicon 5000 Top of oil filler tube. Issue 1 August 1994 X,V12 Engine Service Manual,SERVICE DATA. Engine Data,Application Item Specification,General Uumber of cylinders 12. Zylinder bank arrangement 60 degree vee formation,3ore 90 O mm. Stroke 78 5 mm,h b i c capacity 5993 cm3,Zompression ratio 11 l.
Ignition timing,Valve clearance ntake and exhaust 0 30to 0 35 mm. 0 Spark plug rYPe,NGK BR7 EF,Ignition coil rYPe Nippondenso DIS. Uumber per vehicle 2,resistance,rimarv windina,0 45 to 0 55 ohm. Secondary winding resistance 1 11 5 to 15 5 kohm at 20 C. Secondary winding open circuit 34 kV minimum,toltage at engine idle speed. Plug lead resistance Zylinder bank A 1 A 13 24 kohm. 2 A 11 64 kohm,3 A 8 48 kohm,4 A 7 40 kohm,5A 8 72 kohm.
6 A 14 OO kohm,Zylinder bank B 1B 8 72 kohm,28 11 64 kohm. 3B 7 92 kohm,0 4B 10 48 kohm,5B 15 96 kohm,6B 22 32 kohm. No 1 cylinder at crankshaft pulley,end Bank A is right hand bank. viewed from drive plate end, Fuel injection equipment rYPe Micro processor controlled engine. management system,uel pressure 3 bar, Exhaust Emission xhaust gas analyzer reading at 0 5 CO maximum with catalytic.
mgine idle speed and normal converter fitted,Iperating temperature. Idle speed engine at normal 4utomatic transmission 700 RPM gear selector in neutral. operating temperature,xi Issue 1 August 1994,V12 Engine Service Manual. Application Item Specification, ompression pressure Cylinder pressure 13 6 to 16 3 bar with all spark plugs. removed throttle fully open engine,at operating temperature and a. minimum cranking speed of 300,Differential pressure between 1 38 bar maximum.
Zylinder block Material Aluminum alloy, Main bearing line bore diameter 80 429 t o 80 434 mm. Zylinder block nominal bore For piston grade A 89 990 to 90 002 mm. liameter after honing,For piston grade B 90 005 t o 90 018 mrn. ylinder sleeve Type Slip fit wet sleeve,Material Cast iron. Outside diameter piston grades A 97 99 to 98 Ol mm. 1 inder head Material Aluminum alloy, Combustion chamber May design two valves per cylinder. ran kshaft Material Cast iron,Number of main bearings 7.
Main bearing type Vandervell VP3,Journal diameter 76 215 t o 76 246 mm. Thrust washer thickness 2 57 to 2 62 mm,Permissible end float 0 075 to 0 279 mm. Crankpin diameter 58 40 to 58 44 mm, Ionnecting rod Length between centers 151 38 t o 151 50 mrn. Bore for connecting rod bearing 62 000 t o 62 014 mm. Connecting rod bearing diametrical 0 027 to 0 062 mm. Connecting rod bearing side 0 17 to 0 33 m m,Bore for small end bushing 26 98 to 27 005 mm. iston Type Solid skirt,Skirt clearance 0 03 to 0 04 mm.
iston diameter Grade A 89 960 t o 89 972 mm,Grade B 89 975 t o 89 987 mm. iston ring Number of compression rings 2,Number of oil control rings 1. Gap when fitted in bore Top compression ring 0 30 to 0 55. Second compression ring 030 t o,Oil control ring rails 0 38 to 1 14. iston pin Type Fully floating,Length 79 25 to 79 38 mm. Outside diameter Grade A red 23 809 t o 23 812 mm,Grade B green 23 806 to 23 809.
Issue 1 August 1994 xii,V12 Engine Service Manual,Application Item Specification. I Number of journals 17 I,I Nominal lift 19 s mm,Permissible end float 10 13 mm 1. Thrust load point Front end of camshaft, dalve Head diameter at gauge point Intake 41 15 t o 41 40 mm. Exhaust 34 32 to 34 60 mm, Valve face angle 1 Intake and exhaust 45 25 degrees. Valve stem diameter Intake and exhaust 7 854 to 7 866. Valve clearance Intake and exhaust 0 30 to 0 35 mm. Adjustment of valve clearance Method 1 Shims, Shim sizes available Between 0 085 in and 0 108 in in.
increments of 0 005 in,I Cast iron,dalve guide Material. Length Intake 48 50 mm,Exhaust 43 82 mm, Outside diameter Standard no groove 12 72 to 12 75. V12 Engine Service Manual CON TENTS Section Title SRO Page Foreword Engine Service Manual Illustration not illustrated Jaguar Number JD 50 JD 128 JD 129 JD 181 JD 183 JD 6118C JD 61 18C 2 MS 53C MS 768 Description Timing chain tensioner retainer Crank front seal remover Crank front seal replacer Fuel injection pressure test kit Quick fit pipe disconnecting tool Valve spring compressor

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