Electro Hydraulic Actuator Gas Valves GH 5000

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E 2 130 4280 010,Specifications 3,Code Key 4,Safety Instructions 7. Installation 8,Checkout Procedure 10,Adjustments 11. Switch M 11,Switch S 11,Switch R 12,Switch MR 12,Repairs and Replacement 13. DN 40 80 Flanged Body and All Threaded Body Models 13. DN100 150 Flanged Body Models 15,Terminal Box Replacement 16. Actuator Replacement 17,Spare Parts Replacement Actuators 18.
Troubleshooting 20,Declaration of conformity 21,Flow Characteristic flanged valve bodies 22. Flow Characteristic threaded valve bodies 24,Flow Stroke Characteristic contour plug 25. Dimensions and weight of flanged valve bodies DN40 150 26. Dimensions of threaded valve bodies Rp to Rp 3 27,130 4280 010 E E 3. Specifications,Product GH 5000 Electro Hydraulic Actuator Valve. Media Gas families to DVGW Arbeitsblatt G 260 I 1 2 and 3 Gas family. Max operating pressure Rp 2 DN 40 65 1000 mbar,Rp 3 DN 80 100 800 mbar.
DN 125 650 mbar,DN 150 350 mbar,Permissible ambient 10 to 60 C 14 to 140 F. temperature, Valve sizes Threaded connections Rp 1 1 2 2 3 ISO 7 1 1994. Flanges DN 40 50 65 80 100 125 150 ISO 7005 PN 16 DIN EN 1092 2. Valve torsion group Group 2,Valve class A,Pressure taps Valve body Rp 1 4 ISO 7 1 1994. Materials Valve body die cast aluminium EN AC 43400 or. EN AC 47100 DIN EN 1706,Rp to 2 and DN 40 50,cast iron EN GJS 400 15 DIN EN 1563. Rp 2 to 3 and DN 65 80 and,valves GH 57 DN100 150,cast iron EN GJL 250 DIN EN 1561.
valves GH 54 DN100 150,Seals diaphragm NBR,Filter Standard Strainer 1 mm 0 04 in mesh steel. Mounting position 90 max from,Limited horizontal and vertical. ATTENTION See also Valve position label,Operating voltages 120 V 6 10 50 60 Hz. 230 V 6 10 50 60 Hz,Power consumption 200 W on opening action. 15 W in opened state,Compression fitting EN 50262,Enclosure IP 54 NEMA 1.
Operating time rating 100 ED,Duty cycles 3 min 1 Rp 1 DN 40. 2 min 1 Rp 2 3 DN 50 80,1 min 1 DN 100 150,Opening time Rp 1 DN 40 6 5 s. Rp 2 3 DN 50 80 8s,DN100 150 13 s,Closing time 1s,Agency Listing EC Type Approval. Specification Standards Pressure Equipment 97 23 EC. Appliances burning gaseous fuels 90 396 EC EN 161,Electromagnetic compatibility 89 336 EC. Low voltage equipment 73 23 EC, The performance specifications are nominal and conform to acceptable industry standards For application at.
conditions beyond these specifications consult the local Johnson Controls office Johnson Controls Inc shall not be. liable for damage resulting from misapplication or misuse of its products. We reserve the right to make technical changes without warning. E 4 130 4280 010 E,Product Code Max,Flange Number Actuator Operating Stroke. Size Excluding Configuration Pressure mm,Voltage mbar. GH 5120 11 0 On Off,GH 5120 13 1 On Low Off,GH 5129 14 1 On Low Off CPI. DN 40 1 000 6 5 14,GH 5120 15 1 Ignition On Low Off. GH 5129 16 0 On Off CPI,GH 5129 19 0 On Off CPI MR.
GH 5220 21 0 On Off,GH 5220 23 1 On Low Off,GH 5229 24 1 On Low Off CPI. DN 50 1 000 8 22,GH 5220 25 1 Ignition On Low Off,GH 5229 26 0 On Off CPI. GH 5229 29 0 On Off CPI MR,GH 5620 31 1 On Off,GH 5620 33 1 On Low Off. GH 5629 34 1 On Low Off CPI,DN 65 1 000 8 22,GH 5620 35 1 Ignition On Low Off. GH 5629 36 1 On Off CPI,GH 5629 39 1 On Off CPI MR.
GH 5620 41 1 On Off,GH 5620 43 1 On Low Off,GH 5629 44 1 On Low Off CPI. DN 80 800 8 22,GH 5620 45 1 Ignition On Low Off,GH 5629 46 1 On Off CPI. GH 5629 49 1 On Off CPI MR,GH 5420 51 0 On Off,GH 5420 53 1 On Low Off. DN 100 GH 5429 54 1 On Low Off CPI,GH 5420 55 1 Ignition On Low Off. GH 5429 56 0 On Off CPI,GH 5429 59 0 On Off CPI MR.
GH 5420 61 0 On Off,GH 5420 63 1 On Low Off,DN 125 GH 5429 64 1 On Low Off CPI. GH 5420 65 1 Ignition On Low Off,GH 5429 66 0 On Off CPI. GH 5429 69 0 On Off CPI MR,GH 5420 71 0 On Off,GH 5420 73 1 On Low Off. DN 150 GH 5429 74 1 On Low Off CPI,GH 5420 75 1 Ignition On Low Off. GH 5429 76 0 On Off CPI,GH 5429 79 0 On Off CPI MR.
Continued on next page, Complete Product Code Number by inserting a 1 or 3 for the blank number. 1 230 VAC 50 60 Hz models and 3 120 VAC 50 60 Hz models. Material of valve body EN GJL 250 DIN EN 1561,CPI Closed Position Indicator. MR with switch for manual restart,130 4280 010 E E 5. Product Code Max,Flange Number Actuator Operating Stroke. Size Excluding Configuration Pressure mm,Voltage mbar.
GH 5720 51 0 On Off,GH 5720 53 1 On Low Off,DN 100 GH 5729 54 1 On Low Off CPI. GH 5720 55 1 Ignition On Low Off,GH 5729 56 0 On Off CPI. GH 5729 59 0 On Off CPI MR,GH 5720 61 0 On Off,GH 5720 63 1 On Low Off. DN 125 GH 5729 64 1 On Low Off CPI,GH 5720 65 1 Ignition On Low Off. GH 5729 66 0 On Off CPI,GH 5729 69 0 On Off CPI MR.
GH 5720 71 0 On Off,GH 5720 73 1 On Low Off,DN 150 GH 5729 74 1 On Low Off CPI. GH 5720 75 1 Ignition On Low Off,GH 5729 76 0 On Off CPI. GH 5729 79 0 On Off CPI MR, Complete Product Code Number by inserting a 1 or 3 for the blank number. 1 230 VAC 50 60 Hz models and 3 120 VAC 50 60 Hz models. Material of valve body EN GJS 400 DIN EN 1563,CPI Closed Position Indicator. MR with switch for manual restart,E 6 130 4280 010 E.
Product Code Max,Threaded Number Actuator Operating Stroke. Size Excluding Configuration Pressure mm,Voltage mbar. GH 5110 21 0 On Off,GH 5110 23 1 On Low Off,GH 5119 24 1 On Low Off CPI. Rp 1 000 6 5 14,GH 5110 25 1 Ignition On Low Off,GH 5119 26 0 On Off CPI. GH 5119 29 0 On Off CPI MR,GH 5110 31 0 On Off,GH 5110 33 1 On Low Off.
GH 5119 34 1 On Low Off CPI,Rp 1 1 000 6 5 14,GH 5110 35 1 Ignition On Low Off. GH 5119 36 0 On Off CPI,GH 5119 39 0 On Off CPI MR. GH 5110 51 0 On Off,GH 5110 53 1 On Low Off,GH 5119 54 1 On Low Off CPI. Rp 1 1 000 6 5 14,GH 5110 55 1 Ignition On Low Off. GH 5119 56 0 On Off CPI,GH 5119 59 0 On Off CPI MR.
GH 5210 61 0 On Off,GH 5210 63 1 On Low Off,GH 5219 64 1 On Low Off CPI. Rp 2 1 000 8 22,GH 5210 65 1 Ignition On Low Off,GH 5219 66 0 On Off CPI. GH 5219 69 0 On Off CPI MR,GH 5610 71 1 On Off,GH 5610 73 1 On Low Off. GH 5619 74 1 On Low Off CPI,Rp 2 1 000 8 22,GH 5610 75 1 Ignition On Low Off. GH 5619 76 1 On Off CPI,GH 5619 79 1 On Off CPI MR.
GH 5610 81 1 On Off,GH 5610 83 1 On Low Off,GH 5619 84 1 On Low Off CPI. Rp 3 800 8 22,GH 5610 85 1 Ignition On Low Off,GH 5619 86 1 On Off CPI. GH 5619 89 1 On Off CPI MR, Complete Product Code Number by inserting a 1 or 3 for the blank number. 1 230 VAC 50 60 Hz models and 3 120 VAC 50 60 Hz models. CPI Closed Position Indicator,MR with switch for manual restart. 130 4280 010 E E 7,Safety Instructions,Definition of symbols.
This symbol indicates cautionary information The statements WARNING ATTENTION CAUTION. indicate a potentially hazardous situation with the risk of property damage injuries or death. WARNING Carefully read and follow all instructions in this sheet and all instructions on the. appliance This unit must be installed by authorised service personnel in accordance with the. regulations in force Incorrect installation adjustment modification operation or maintenance may. cause fire explosions property damage and injuries or death All repairs adjustments and servicing. must be made in conjunction with the gas appliance and in accordance with the appliance. manufacturer s instructions,Keep operating instructions in a safe place. CAUTION It is possible to use fluids other than stated in the chapter Specifications but this must first. be confirmed by the manufacturer, In places where it is necessary to withstand high temperatures the gas valves must be preceded for. instance by a thermally activated shutting off device for gas It may be necessary to discuss these measures. with the manufacturer, Storage and transport temperature 20 C to 65 C dry and free of dirt Protect the valve from adverse. weather conditions e g rain splash water otherwise use drying agent. Protect against external forces shock Vibration etc Do not damage the surface. Ensure that valve body and piping are free of impurities see also chapter Troubleshooting. Ensure installation without tension and torque, Do not use the valve as a step or fixation point Only piping supports it. Protect valve from dust or dirt on construction sites Provide strainer or filter upstream of valve. Use compensators to balance thermal expansion of piping. E 8 130 4280 010 E,Installation, WARNING Explosion hazard To prevent leakage of upstream gas shut off the gas supply at the.
main manual shutoff valve before installing or servicing the GH 5000 valve. CAUTION Equipment damage To prevent damage to the valve when mounting to pipework do not. use a wrench on any surface other than the casting flats provided at the inlet and outlet ends of the valve. IMPORTANT Ensure that the drilled holes in the actuator cover are not covered These holes are. necessary for ventilation and must not be covered by paint or other materials. Perform the following procedure to install the GH 5000 valve. Ensure that the specified maximum ambient temperature is not exceeded see Table 1. Ensure that the power supply voltage is compatible with the required control valve voltage. Ensure the gas flows through the valve body in the direction indicated by the arrow on the valve body. Leakage can occur if the valve is installed with the gas flow in the opposite direction of the arrow. IMPORTANT Do not install the actuator upside down Install vertically wherever possible. The GH 5000 valve contains hydraulic fluid that the pump needs to operate the valve Therefore the. valve may be mounted horizontally with the actuator pointed up vertical or in one plane in positions that. do not exceed 90 from vertical See Figure 1 and the valve position label. The valve may also be mounted vertically in any position around its axis provided that the actuator is. mounted to the valve within the range indicated on the valve label To provide application flexibility in. mounting the actuator of the valve may be removed and rotated However the mounting of the valve. must still be within the range indicated on the valve label. IMPORTANT Refer to valve,label for mounting,90 Maximum. from Vertical,Limited Horizontal and Vertical,Figure 1 Mounting position. If installing a valve with threaded connections use an approved pipe joint sealing compound on male. threads before assembly An optional thread lubricant may have been factory applied to the first. two or three threads of the inlet and outlet to avoid galling Ensure that excess compound is removed. Threads of pipe and nipples must be smooth and free of tears and burrs Steam clean all piping to. remove foreign substances such as cutting oil or thread chips. If installing a valve with flanged connections ensure that all mating surfaces are free from burrs and. loose particles Ensure that gaskets and O ring seats are correctly positioned in mating flanges Ensure. that approved jointing compounds are not excessively applied. Check for leakage before making any valve adjustments Close the upstream shutoff cock Connect air. tubing with a maximum of 70 mbar 1 psi pressure to the inlet pressure connection Paint the pipe. connection to the valve with a rich soap and water solution or use acceptable gas leak detection. equipment Open the upstream shutoff cock If bubbles occur this is an indication of a gas leak To stop. a leak tighten joints and pipe connections Replace the part if the leak cannot be stopped. Make wiring connections Refer to the Wiring section for specific wiring instructions. 130 4280 010 E E 9, WARNING Shock hazard Disconnect the power supply before making electrical connections to avoid. electrical shock or equipment damage Ensure that the operating voltage is identical to the information on the. product identification label, Make wiring connections in accordance with Table 1. Actuator Terminal Terminal Wiring Diagram,Configuration Markings Connections.
4 On Off 4,N System Neutral N,On Low Off 2,3 On Off 3. 4 Low Position 4,N System Neutral N,On Low Off CPI. 7 Opening Contact 7,8 Closing Contact 8 CPI,9 Common 9. 3 On Off 3,4 Low Position 1,N System Neutral N,Ign On Low Off 3 ign. 6 Ignition Position 6,3 On Off 3,4 Low Position 4,N System Neutral N.
Continued on next page,E 10 130 4280 010 E,Actuator Terminal Terminal Wiring Diagram. Configuration Markings Connections,On Off CPI,7 Opening Contact 7. 8 Closing Contact 8 CPI,9 Common 9,4 On Off 4,N System Neutral N. On Off CPI MR,7 Opening Contact 7,8 Closing Contact 8 CPI. 9 Common 9,6 On Off 6,N System Neutral N,Table 1 Electrical connections.
With the gas line closed apply power to the actuator and move the valve at least three times through the complete. stroke range to ensure faultless operation,Checkout Procedure. WARNING Fire or explosion hazard Avoid personal injury or property damage by ensuring that the valve. functions properly and there are no gas leaks Follow this checkout procedure before leaving the installation. Close the upstream shutoff cock and connect air tubing with a maximum of 1 psi 70 mbar pressure to the. 130 4280 010 E E 3 Specifications Product GH 5000 Electro Hydraulic Actuator Valve Media Gas families to DVGW Arbeitsblatt G 260 I 1 2 and 3 Gas family Max operating pressure Rp 2 amp DN 40 65 1000 mbar Rp 3 amp DN 80 100 800 mbar DN 125 650 mbar DN 150 350 mbar

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