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HARVEST TEC 545 550 551 TABLE OF CONTENTS,INSTALLATION KIT REFERENCE CHART 4. TOOLS NEEDED 4,INSTALLATION OF APPLICATOR 5 26, 1 ASSEMBLY OF MOUNTING BRACKETS PUMP MANIFOLD AND TANK 5. MODEL 551 5,MODEL 550 6 7 9,MODEL 545 8 9,2 PLACEMENT OF SPRAY NOZZLE ASSEMBLY 10 14. 4515B SO 10 11, 3 INSTALLATION OF PRECISION INFORMATION PROCESSOR 15. 4 INSTALLATION OF DRAIN FILL LINE 16,5 INSTALLATION OF PLUMBING 17 18.
MODEL 551 17,MODEL 550 545 18,6 INSTALLATION OF END OF BALE SENSOR 20 22. MODEL 551 20,MODEL 550 21,MODEL 545 22,7 INSTALLATION OF STROKE COUNTER SENSOR 20 22. MODEL 551 20,MODEL 550 21,MODEL 545 22, 8 INSTALLATION OF STARWHEELS BALE RATE SENSOR 23 24. MODEL 551 550 545 TWO TIE ONLY 23,MODEL 550 THREE TIE ONLY 24. 9 INSTALLATION OF CONTROLS 25,10 INSTALLATION OF DISPLAY CABLE HARNESS 25.
11 MAIN WIRING HARNESS AND POWER CORD INSTALLATION 25 26. WIRING INSTALLATION 26,SYSTEM WIRING DIAGRAM 26,12 DESCRIPTION OF BUTTONS 27. 13 FIRST TIME AND ANNUAL START UP INSTRUCTIONS 28,CHECKING AND PRIMING THE PUMPS 28. 14 SETTING UP SYSTEM FOR INITIAL USE 29 31,APPLICATION RATE 29. BALING RATE 30,STROKE COUNTER 31,OPERATING INSTRUCTIONS 32 36. AUTOMATIC MODE 32,MANUAL MODE 33,JOB RECORDS 34 35.
DIAGNOSTICS 36,COMMON QUESTIONS ABOUT THE 562 37,MAINTENANCE 38. WINTER STORAGE 38,STATUS ALERTS 38,TROUBLE SHOOTING CHECKS 39 40. WIRING DIAGRAMS 41 42,PARTS BREAKDOWN 43 54,MODEL 551 BASE KIT 43. MODEL 550 BASE KIT 44,MODEL 545 BASE KIT 44,PUMP PLATE 45. STAR WHEEL BALE RATE SENSOR AND HOSES 46,DRAIN FILL KIT MODEL 551 550 ONLY 47.
CONTROL BOX AND HARNESS 48,MODEL 4410B 49,MODEL 4515B SO 50. MODEL 4485B 51,MODEL 4502B 52,MODEL 4506B 53,MODEL 4507B 54. STAR WHEEL TEMPLATE 56,4415 SPRAY SHIELD TEMPLATE 57. WARRANTY STATEMENT BACK PAGE,INTRODUCTION, Congratulations on purchasing a Harvest Tec commercial applicator This applicator is designed to. apply Harvest Tec buffered propionic acid The use of other products can cause application. problems and damage to system components The commercial base kit includes the following parts. Tank Frame Pumps Hose Precision Information Processor PIP Pump Controller Touch screen. display Star wheels Spray Shield Assembly and Miscellaneous Hardware For your convenience. we have included a parts break down for the commercial applicators If something goes wrong. bring this manual into the dealership so they can order the correct parts for you Ordering the. correct part number is very important It will save you time money and your crop. INSTALLATION KIT REFERENCE CHART,BALER MAKE BALER MODEL MODEL INSTALL.
NUMBER NUMBER,CASE IH SBX530 SBX540 SBX550 SB 531 SB 551 4415B. 551 SQUARE BALERS,NEW HOLLAND 570 575 580 BC 5060 BC 5080 551 4415B. SQUARE BALERS,CASE IH 2001 AND OLDER SQUARE BALERS 550 4485B. HESSTON ALL CONVENTIONAL SQUARE BALERS 550 4485B,MASSEY TWO TIE. NEW IDEA AND,CHALLENGER,HESSTON ALL THREE TIE BALERS 550 4502B.
NEW IDEA AND,CHALLENGER,FREEMAN ALL THREE TIE BALERS 550 4506B. NEW HOLLAND BB 900 585 550 4507B,JOHN DEERE ALL SMALL SQUARE 545 4410B. TOOLS NEEDED,Standard wrench set,Standard socket set. Standard screw driver or 5 16 nut driver,Side cutter. Hose cutter,Crescent wrench,Metal drilling and cutting tools.
Center punch,Tape measure,Straight edge,1 1 2 hole saw. INSTALLATION OF APPLICATOR, 1 INSTALLATION OF MOUNTING BRACKETS PUMP MANIFOLD HOSE MANIFOLD AND. Mount the two long strap bases 001 4703CD to the bottom side of the saddle 001 4703C front edge Note This is the. side that has a 2 diameter hole in one of the sides Use four 3 8 x 1 bolts washers locks and nuts to secure Mount. the two short bases 001 4703CC to the bottom side of the saddle s back edge Use 3 8 x 1 bolts on the outside. holes Leave the inside holes open for the installation of the pump plate mount. Install the U shaped pump plate mount 001 4647 to the top and back edge of the saddle Secure with two 3 8 x 1. bolts on the outside that also go through the short mounting bases as listed above Place one 3 8 x 1 bolt in the. middle Secure with washers locks and nuts, Install the tank fitting into the bottom of the tank 003 EL3412 and mount the tank on top of the saddle and between the. strap bases When facing the front of the tank make sure the side tank fitting is on the left. Locate the two straps 001 4402 Position the straps over the top of the tank and secure with four 5 16 x 4 1 2 bolts. and eight nuts All of the strap bolts need to have double nuts Mount the door strap 001 4703CL on a back strap base. using the 1 4 x 1 bolt two washers and nylock nut, Connect the pump plate mounting bracket 001 4646C using two 3 8 x 1 bolts nuts locks and flat washers to the U. shaped bracket 001 4647 Attach the pump plate holder 001 4646D to pump plate mounting bracket 001 4646C. using four 3 8 x 3 4 flange head bolts, Mount the tank as shown below The tank will be mounted as far to the right side of the baler as possible The side tank.
fitting Figure A will be facing the right side of the baler The pump plate assembly Figure B will be at the back of the. baler Place the tank on top of the baler and open the front access door Position the tank so that the front access door. can be lifted open and locked in place Line up the side of the tank saddle closest to the plunger with the bolts on top of. the hood Remove the two bolts line saddle up with existing holes and secure with new M8 x 30 bolts flat washers and. locks The back access door will be held open with the door strap Mark and drill two 3 8 inch holes on the top of the. baler for the other open holes in the saddle to attach secure with two 8 x 30mm bolts locks flats and nuts Before. drilling verify that the hole placement will not interfere with any baler operation. 001 4646C Front of,2 dia hole,through side,001 4703CD. Bolt to bottom,001 4703CC 5, Attach legs part 001 4703B to the tank saddle with 3 8 x 1 bolts flat and lock washers The legs. will attach on top of the bale chamber in front of the hydraulic compression area Figure 1 You will. need to drill four 1 2 inch holes on top of the chamber to mount the tank and frame Clamp legs on. top of the bale chamber mark the holes and drill The 1 2 x 1 3 4 inch allen head carriage bolts will. be inserted through the bale chamber along with flat washers so that the carriage head will be inside. of the chamber Secure the allen head carriage bolts with 1 2 nuts flat and lock washers Mount the. supplied support bracket to the bottom of the tank saddle and to the baler frame as shown below. Mount support bracket,001 4424C at these,locations Two tie. models only,MODEL 550 CONT,Figure 1 Figure 2, 1 Locate the two mounting holes as shown in Figure 1. 2 Connect the pump plate mounting bracket 001 4646C shown in Figure 2 using two 3 8 x 1. 1 4 bolts nuts locks and flat washers to the saddle. 3 Attach the pump plate holder 001 4646D to pump plate mounting bracket 001 4646C using. four 3 8 x 3 4 flange head bolts Figure 3, Mount the unit on the diagonal frame behind the twine box as pictured using the base clamp 001.
4406 and u bolts 001 4406A Locate the top reach rod Figure 1 in a position opposing the. overhanging tank Bolt one end to the top stub pipe on the tank saddle and the other end to a. secure location on the baler NOTE REACH RODS MAY HAVE TO BE BENT ON THE TAB TO. ALIGN PROPERLY,Figure 1 Figure 2 Figure 3,A RECOMMENDED MOUNT. The U shaped bracket 001 4647 will already be attached to the saddle and will need to be. inverted to fit on the bottom of the saddle as shown in Figure 1 Reattach the bracket to the. bottom of the saddle using the four 1 4 x 1 bolts nuts flats and lock washers Connect the pump. plate mounting bracket 001 4646C shown in Figure 2 using two 3 8 x 1 1 4 bolts nuts locks. and flat washers to the U shaped bracket 001 4647 Install the rest of the pump plate as shown. in Figure 3 Attach the pump plate holder 001 4646D to pump plate mounting bracket 001. 4646C using four 3 8 x 3 4 flange head bolts,MODEL 545 CONT. Figure 4 Figure 5 Figure 6,B ALTERNATE LOCATION FOR GROUND CLEARANCE. The U shaped bracket 001 4647 will already be attached to the saddle as shown in Figure 4. Connect the pump plate mounting bracket 001 4646C shown in Figure 5 using two 3 8 x 1 1 4. bolts nuts locks and flat washers to the U shaped bracket 001 4647 Install the rest of the. pump plate as shown in Figure 6 Attach the pump plate holder 001 4646D to pump plate. mounting bracket 001 4646C using four 3 8 x 3 4 flange head bolts. MODEL 550 545, Mount the hose bracket on the front of the baler in the area of the spray shield Make sure the. bracket will not interfere with any baler operations Shown below on AGCO small square. 2 PLACEMENT OF SPRAY NOZZLE ASSEMBLY,Install kit 4415B SO.
Locate the hay guard directly above the bale chamber This install can be done with the hay guard. in the baler but it is recommended to remove Consult your dealer for procedure. Installation of spray shield, 1 Mark a point 10 from the knife and centered on the hay guard Next mark a point 20 from. the knife and centered on the hay guard Using a straight edge draw a line between these. two points, 2 Locate the template in the back on the manual Align the template accordingly with the. centerline and the correct side pointing towards the knife The first point will align on the 10. mark from the knife Tape the template to the hay guard following the centerline. 3 Center punch all five of the points on the hay guard Verify measurements with template. 4 Remove the template and mark the center punched points 1 through 5 starting at the point. closest to the knife, 5 Drill all five holes with an 1 8 drill bit ONLY THROUGH THE TOP PIECE OF STEEL. 6 At points 2 3 and 5 drill only through the top of the hay guard with a 1 1 2 hole saw. 7 Drill points 1 and 4 through both the top and bottom steel using a 1 4 drill bit. 8 Insert two 1 4 x 2 button head cap screws through holes 1 and 4 The head of the screw will. need to be down in the chamber Secure with nylon lock nut. 9 Place spray shield with plastic fittings down onto the hay guard Secure with 1 4 flat washers. and nut Turn the white nylon fittings down until they touch the bottom of the hay guard. These fittings will be used as drill guides, 10 Drill through the bottom steel on holes 2 3 and 5 with a 1 4 bit Remove the shield and drill. the holes with a 9 16 bit Be careful to not oblong the holes De bur any metal filings left. around the three holes on both sides of the hay guard. 11 Remove plastic drill guides from the shield and replace with the elbow fittings Place the. check valve tip and cap onto the end of the elbow, 12 Thread the elbow with the blue tip into the low threaded hole on the shield The medium will.
be the green tip followed by brown at the high threaded hole Do not thread all the way. down only start the elbows, 13 Place the shield on the hay guard and secure by pressing down Thread all three elbows. down until they touch the bottom metal,14 Secure the spray shield with the knobs. Installation of hose and support bracket, 1 If the hay guard was removed for shield installation reinstall at this time. 2 Mark a point 6 from the first rotating tine on the center of the hay guard Center punch this. mark and drill a 1 4 hole through both top and bottom of the hay guard. 3 Bolt the bottom bracket 001 4425B using 1 4 x 2 button head cap screw Secure with a. 1 4 flange nut The head will need to be down in the chamber. 4 Loosely install the remaining bracket 001 4425B to the bottom bracket attaching in the. middle Level the two pieces and extend the top bracket until it reaches the top of the baler. Secure with a 1 4 flange bolt and nut, 5 Mark and drill the top hole with a 1 4 bit Secure with a 1 4 flange bolt and nut. 6 Cut a 1 1 2 hole in the top of the baler for the hose to route through Install the grommet. once the hole is complete, 7 Secure the low and medium hoses on the end of the spray shield with two jiffy clips 008.
9014 and a 1 4 x 1 2 round head screw, 8 Install the hose from the shield under the hay tine to the bracket and out the top. 9 Secure the hose to the bracket with two jiffy clips 008 9009 and 1 4 flange bolts and nuts. Keep the hose in the center of the bracket, 10 Install the hoses on to the correct pumps See plumbing section. 1 1 2 hole,Spray shield Location of first,rotating tine Brackets. View from behind the twine box with the inspection door open. Install kit 4485B,Figure 1 Figure 2, Install spray shield 001 4424B on baler as shown in Figure 1 and 2 Use the two existing holes. shown in Figure 1 and one existing hole shown in Figure 2 to attach the spray shield. Install kit 4502B, The shield for your baler will mount in the throat of the baler as shown above Remove nut and bolt.
on both sides of baler Figure 1 Install shield holders 001 4703I with 1 2 x 2 bolts nuts locks. and flat washers Do not tighten these bolts until the shield is properly aimed Aim the shield at. bottom of the pickup head at the point where stuffer fingers connect with hay between the two. augers and make sure the bushing is not removed Once the shield is in place the nuts may be. tightened down,Install kit 4506B, The shield for your baler will mount on top of the sheet metal directly above the pickup head shown. baler make baler model model number install number case ih sbx530 sbx540 sbx550 sb 531 sb 551 square balers 551 4415b new holland 570 575 580 amp bc 5060 bc 5080 square balers 551 4415b case ih 2001 and older square balers two tie 550 4485b hesston massey new idea and challenger all conventional square balers two tie 550 4485b

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