2003 Model Year A2motors

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2003 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX. GENERAL INFORMATION,FOREWORD FW,HOW TO USE THIS MANUALS HU. SPECIFICATIONS SPC,PRECAUTION PC,This service manual has been prepared. to provide SUBARU service personnel,with the necessary information and data. for the correct maintenance and repair,of SUBARU vehicles IDENTIFICATION ID. This manual includes the procedures,for maintenance disassembling reas.
sembling inspection and adjustment of RECOMMENDED MATERIALS RM. components and diagnostics for guid,ance of experienced mechanics. Please peruse and utilize this manual PRE DELIVERY INSPECTION PI. fully to ensure complete repair work for,satisfying our customers by keeping. their vehicle in optimum condition PERIODIC MAINTENANCE SERVICES PM. When replacement of parts during,repair work is needed be sure to use. SUBARU genuine parts,All information illustration and specifi. cations contained in this manual are,based on the latest product information.
available at the time of publication,FUJI HEAVY INDUSTRIES LTD G8070GE1. 1 Foreword 2,1 Foreword,A FOREWORD,These manuals are used when performing mainte. nance repair or diagnosis of the Subaru FOREST,Applied model SG from 2003MY. The manuals contain the latest information at the,time of publication Changes in specifications. methods etc may be made without notice,HOW TO USE THIS MANUALS.
1 How to Use This Manuals 2,HOW TO USE THIS MANUALS. HOW TO USE THIS MANUALS,1 How to Use This Manuals,A HOW TO USE THIS MANUALS. 1 STRUCTURE,Each section consists of SCT that are broken down. into SC that are divided into sections for each com. ponent The specification maintenance and other,information for the components are included and. diagnosis information has also been added where,The first page has an index with tabs.
HOW TO USE THIS MANUALS,HOW TO USE THIS MANUALS,3 COMPONENTS. Illustrations are listed for each component The information necessary for repair work tightening torque. grease up points etc is described on these illustrations Information is described using symbol To order the. parts refer to parts catalogue,T8 T1 1 20,12 22 23 T3. T11 T6 22 T5,10 29 37 33,Selective part,T1 Replacement part. Sealing point,Should be lubricated with oil,20 Should be lubricated with grease. T1 T2 Tightening torque,HOW TO USE THIS MANUALS,HOW TO USE THIS MANUALS.
4 SPECIFICATIONS,If necessary specifications are also included. 5 INSPECTION, Inspections are included to be carried out before and after maintenance. 6 MAINTENANCE, Maintenance instructions for serviceable parts describes work area and detailed steps with illustration It. also describes the use of special tool tightening torque cautions for each procedure. If many serviceable parts are included in one service procedure appropriate reference are provided for. 15 Main Shaft Assembly for Sin A,A REMOVAL B,1 Remove the manual transmission assembly. from vehicie Ref to MT 33 REMOVAL Manual,Transmission Assembly.
11 Tighten the lock nuts to the specified torque us. ing ST1 and ST2, Secure the lock nuts in two Places affer tightening. ST2 499987003 SOCKET WRENCH,ST1 498937000 TRANSMISSION HOLDER. Tightening torque,118 N m 12 0 kgf m 86 8 ft lb G,A Component D Caution G Tightening torque. B Process E Tool number of special tool H Illustration. C Reference F Name of special tool,HOW TO USE THIS MANUALS. HOW TO USE THIS MANUALS,7 DIAGNOSIS,Tables showing a step by step process make it.
easy to conduct diagnosis,8 SI UNITS,Measurements in these manuals are according to. the SI units Metric and yard pound measurements,are also included. Tightening torque,44 N m 4 5 kgf m 33 ft lb,HOW TO USE THIS MANUALS. HOW TO USE THIS MANUALS,SPECIFICATIONS,1 Forester 2. SPECIFICATIONS,1 Forester,A DIMENSIONS,Model 2 0L Non turbo 2 0L Turbo 2 5L Non turbo.
Overall length mm in 4 450 175 2,Overall width mm in 1 735 68 3. Overall height at C W mm in 1 590 62 6 1 585 62 4 1 590 62 6. Compartment Length mm in 1 795 70 7,Width mm in 1 455 57 3. Height mm in 1 245 49 0 1 210 47 6,Wheelbase mm in 2 525 99 4. Tread Front mm in 1 495 58 9,Rear mm in 1 485 58 5. Minimum road clearance mm in 190 7 5 195 7 7 200 7 9. With sunroof,Model 2 0L Non turbo 2 0L Turbo 2 5L Non turbo.
Engine type Horizontally opposed liquid cooled 4 cylinder 4 stroke gasoline engine. Valve arrangement Overhead camshaft type, Bore Stroke mm in 92 75 3 62 2 95 99 5 79 3 92 3 11. Displacement cm3 cu in 1 994 121 67 2 457 149 94,Compression ratio 10 0 0 2 8 0 0 2 10 0 0 2. Firing order 1 3 2 4,Idle speed at Park Neutral rpm. 650 100 700 100 650 100, Maximum output kW PS rpm 92 125 5 600 130 177 5 600 115 156 5 600. Maximum torque N m kgf m ft lb rpm 184 18 8 3 600 245 25 0 3 200 223 22 7 3 600. SPECIFICATIONS,C ELECTRICAL,Model 2 0L Non turbo 2 0L Turbo 2 5L Non turbo.
Ignition timing at BTDC rpm MT 10 10 650,10 10 650 12 10 700. idling speed AT 15 10 650, Spark plug Type and manufacturer CHAMPION RC10YC4 CHAMPION RC10YC4. Alternate Alternate,CHAMPION RC8YC4 NGK PFR6G CHAMPION RC8YC4. NGK BKR6E 11 NGK BKR6E 11,DENSO K20PR U11 DENSO K20PR U11. Generator 12 V 90 A,Battery Type and capacity 5HR 12 V 27 AH.
MT 12 V 48 AH 55D23L 34B19L,AT 12 V 52 AH 65D23L 12 V 48 AH. For Australia model,D TRANSMISSION,Model 2 0L Non turbo 2 0L Turbo 2 5L Non turbo. Transmission type 5MT 4AT 5MT 4AT 5MT 4AT,Clutch type DSPD TCC DSPD TCC DSPD TCC. Gear ratio 1st 3 454 2 785 3 454 2 785 3 454 2 785. 2nd 2 062 1 545 1 947 1 545 2 062 1 545,3rd 1 448 1 000 1 366 1 000 1 448 1 000. 4th 1 088 0 694 0 972 0 694 1 088 0 694,5th 0 871 0 738 0 780.
Reverse 3 333 2 272 3 333 2 272 3 333 2 272,Dual range 1 447 1 196. Reduction 1st Type of gear Helical Helical Helical. gear Front reduction Gear ratio 1 000 1 000 1 000, drive Final Type of gear Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid. reduction Gear ratio 4 111 4 444 4 444 4 111 4 111 4 444. Reduction Transfer Type of gear Helical Helical Helical. gear Rear reduction Gear ratio 1 081,drive 1 000 1 000. Final Type of gear Hypoid Hypoid Hypoid Hypoid Hypoid Hypoid. reduction Gear ratio 4 111,4 111 4 444 4 111 4 111 4 444. 5MT 5 forward speeds with synchromesh and 1 reverse. 4AT Electronically controlled fully automatic 4 forward speeds and 1 reverse. DSPD Dry Single Plate Diaphragm,TCC Torque Converter Clutch.
Europe spec vehicle,E STEERING,Type Rack and Pinion. Turns lock to lock 3 0, Minimum turning circle m ft Curb to curb 10 6 34 8. Wall to wall 11 4 37 4,F SUSPENSION, Front Macpherson strut type Independent Coil spring. WIRING SYSTEM SECTION Pub No G8070GE7 FUJI HEAVY INDUSTRIES LTD G8070GE1 2003 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX GENERAL INFORMATION SECTION This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles This manual includes the procedures for maintenance disassembling

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